Heavy duty hydraulic braking systems in industrial machines are quite different from standard brakes, and they must perform static, dynamic, and emergency braking with controlled force. Therefore quality is a top consideration in these products to ensure the workplace’s safety. Besides, heavy-duty hydraulic brakes with a shorter lifespan can be highly costly to the user.
Like all other mechanical things, it is possible to improve the performance and efficiency of heavy-duty hydraulic brakes with correct installation and maintenance procedures. Here are some ways to achieve that.
Maintain the required operating loads
Heavy duty hydraulic braking systems play a critical role in the industrial machines they operate in. Due to the unique nature of different applications, manufacturers and designers can adapt standard designs to suit some tasks while others need a completely customized solution.
Once a machine is in place, it is essential not to exceed the manufacturer’s required operating loads and conditions. Consulting experienced application engineers like Kor Pak is advisable to offer guidance and ensure the specification of the right brake system.
Proper installation
Getting the installation correct is paramount if the braking components will deliver the expected long service life. In such cases, it is advisable to use the manufacturer’s knowledge and expertise of brake installation engineers. As a rule of thumb, heavy-duty hydraulic brake systems should be designed with two calipers on every disc to neutralize the braking torque reaction forces on the shaft bearings.
There should also be enough space to access the calipers for routine inspections and maintenance. Also, using the wrong grade of oil can cause swelling of the seals resulting in reduced braking efficiency. Therefore following expert advice is crucial.
Follow the proper running-in procedure.
It is essential to follow the proper running-in procedure since it can significantly impact the overall performance of the heavy-duty braking system. It includes the bedding-in of the pads on the discs and pad conditioning. Although the procedures may vary from one application to another, this step is critical and crucial to monitoring the disc temperature during the process. It is possible to make some improvements to improve the working of the braking system and eliminate problems in the future.
Regular maintenance
Having a regular inspection and maintenance schedule for your heavy-duty hydraulic brakes goes a long way in ensuring it works in perfect condition. Remember that brake failure can be very detrimental for the operators involved; therefore, you should prioritize preventative maintenance. You should monitor the wear of the brake pads depending on the application and address repairs promptly. It is best to replace brake pads before the end of their service life to avoid inconveniences.
Quality replacement parts
Manufacturers usually design the components of hydraulic brake systems within strict requirements to meet the standard safety margins. It is crucial to replace the parts with those specified by the manufacturer to ensure continued efficient service. Although third-party components may be cost-effective initially, that may impact the long-term performance and efficiency of the braking system.
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